A manufacturing improvement method that increases production and reduces waste through continuous attention to the condition of machines and processes. This course is very useful to understand the loss reduction tools & techniques to improve overall plant efficiency. The objective of this course is to achieve four zeros 1. Zero accident 2. Zero break down 3.Zero wastages 4. Zero defect. After the completion of this course the participants will be able to know about root cause analysis to kill the problem, implementation of lean manufacturing system in organization & skill building of operators.
Course Coverage:
- Introduction to TPM
- History of maintenance
- Base of TPM (5S- work place organization)
- 16 major losses
- Over all equipment efficiency calculations
- Kiazens
- Why Why Analysis tool
- ECRS technique
- FMEA tool
- 4M analysis
- WWBLA
- TPM Pillars Introduction
- JH Pillar
- KK Pillar
- PM Pillar
- QM pillar
- EEM Pillar
- SHE Pillar
- Activity board with PDCA cycle
Participant Profile:
This course is designed for production & maintenance managers, assistant managers, supervisors, operators, engineers. administrators & diploma holders.
Instructor Profile:
1. Certified TPM Instructor from JIPM solutions
2. Involved in trainings of TPM for over 5 years
3. Graduate mechanical engineer from UET Lahore
Methodology:
This course will be delivered through lectures, multimedia presentations, videos & on spot assignments.
Learning Outcome:
Participants will be able to understand the world class manufacturing tools & techniques. They will understand the system which reduces their production losses & wastages.