NIDA – Lahore

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Quality Assurance & Quality Control Inspector (Mechanical)

Quality inspection is one of the most demanding skills in the field of process industry like, Mechanical manufacturing, Oil & Gas, petrochemicals, aviation as well as power industries. The course has been designed to cover all the aspects of quality inspection from incoming raw materials to the products that are ready to be shipped by ensuring that manufactured products meet the specified quality standards set by the organization before being sent to customers. This course will enable the candidate to perform his duties as quality inspector from the initiation of the job till completion.

Course coverage:

 Roles & responsibilities of QA/ QC Inspector

  • Overview of Classification of pipes , Fittings , Flanges and Valves
  • Materials receiving, storage and preservation inspection
  • Introduction to International codes and standards
  • Review of Process Flow Diagram, P&ID , Isometric Drawings
  • Overview of Preparation of inspection test plan and QC procedures
  • Implementation of QA/QC system
  • Review of Welding Procedure Specification (WPS) and Welder qualification test (WQT)
  • Welding Electrodes and Filler Wires
  • Post Weld Heat Treatment (PWHT)
  • Calibration of instrument / equipment
  • Control of Non-Conforming items / Products
  • Pressure Testing
  • Final QA/QC dossier / documentation 

Participant Profile:

Personnel associated with Engineering design, Fabrication, Mechanical construction and Inspection industries. The course will be very useful for trainees as well as professionals of process and power sectors. The course is equally beneficial for the students and fresh graduates of Mechanical, Industrial, Metallurgical engineers and DAEs. 

Instructor Profile:

A highly qualified/certified and internationally experienced professional in the field of QA/QC will conduct this course. 

Methodology:

This course is delivered through lectures, multimedia presentations and videos. 

Learning Outcome:

Participants shall be able to understand roles and duties of a QA/QC inspector, heat treatment methods as well as non-destructive testing techniques and shall be confident to appear for interview and discussion forums.

Quality Assurance & Quality Control Inspector (Mechanical)2021-06-25T10:40:02+05:00

Visual Welding Inspection

Welding inspection is one of the most demanding skills in the field of process industry like oil & Gas, petrochemicals, aviation as well as power industries. The course has been devised to cover all the aspects of the welding processes and inspection. During this course our main focus will be on the duties of the welding inspector from the initiation of the job till the completion. This course will provide a solid base for preparation of international welding certifications like CWI and CSWIP. Also this course will provide forum of discussion to the participants for their own problems.

Course coverage:

  • Introduction to welding terms
  • Welding symbols (BSEN/AWS)
  • Joint design
  • Roles and duties of welding inspector
  • Details of welding processes (SMAW/MMA, GTAW/TIG, MIG/MAG, SAW, FCAW)
  • Visual welding inspection and Macro examination
  • Welding defects and their causes
  • Mechanical testing of welding joints
  • Description of welding consumables
  • Understanding of codes and electrodes
  • Description of weld repairs, stresses and distortion
  • Description of heat treatments
  • Weld-ability of steels
  • Details of non-destructive testing (DPT, MPI, UT, RT)

Participant Profile:

Personnel associated with Engineering design, Fabrication, Mechanical construction and Inspection industries. The course will be very useful for trainees as well as professionals of process and power sectors. The course is equally beneficial for the students and fresh graduates of Mechanical, Industrial, Metallurgical engineers and DAEs.

Instructor Profile:

A highly qualified/certified and internationally experienced professional in the field of welding will conduct this course.

Methodology:

This course will be delivered through lectures, multimedia presentations and videos.

Learning Outcome:

Participants shall be able to understand roles and duties of a welding inspector, heat treatment methods as well as non-destructive testing techniques and shall be confident to appear for interview and discussion forums.

Visual Welding Inspection2021-06-25T10:36:05+05:00

Vibration Analysis for Rotary Equipment

Course Contents:

Introduction to Condition Monitoring

  • Vibration analysis
  • Oil analysis
  •  Thermography
  • Acoustic emission testing
  • Motor current signature analysis

Principles of Vibration

  • Acceleration, Velocity, Displacement
  • Phase relationship
  • Overall readings
  • Understand FFT Spectra

Understanding Signals

  • Signal processing
  • Windowing
  • Averaging

Data Acquisition

  • Transducer selection
  • Sensor location & mounting

Machine Diagnostic

  • Time waveform analysis
  • Resonance testing and correction
  • Unbalance
  • Misalignment
  • Bent shaft
  • Looseness
  • Belts
  • Bearing faults
  • Electric motors
  • Gearbox analysis
  • Trend analysis
Vibration Analysis for Rotary Equipment2020-08-06T15:17:02+05:00

Product Design using SolidWorks

Course Contents

  • Part & Assembly Modeling
  • 2D Drawing
  • Surface Modeling
  • Sheet Metal Designing
  • Weldment
  • Mold Designing
Product Design using SolidWorks2020-07-06T11:47:33+05:00

Capture Team Selling – CTS

Capture Team Selling – CTS

CTS has been designed to develop teamwork on your “Must Win” pursuits. CTS is built to help you win! CTS process and tools, combined with your determined execution generate increased sales.

Course Contents:

  • What is a Capture Team and who should be in it?
  • What is Player Map and How to Develop it?
  • How to create a Project Profile?
  • How to develop a Positioning Plan?
  • Value-Based Selling VBS Techniques 

Who Should Attend: 

  • Sales Engineers
  • Sales Managers 

Learning Outcome: 

  • Learn how to develop a capture team and run it from start till end
  • Maximize your win ratio
  • Develop the customer profile, navigating organizational politics to bridge to their key players
  • Build an action plan to beat competitors and crafting a value snapshot you will be primed to deliver
Capture Team Selling – CTS2020-06-30T13:51:55+05:00

Process Control & Instrumentation

Process Control & Instrumentation

This course introduces you to control in process industries, explains why control is important, identifies different ways in which precise control is ensured. It illustrates different types of instrumentation used to perform measuring tasks for temperature, pressure, flow and level, etc.

Course Contents:

  • Essentials of process control and instrumentation
  • Understand the main terms and parameters of process control (Process variable PV, Set point SP, Operating point OP, Error, Offset)
  • Identify different control loops and describe their main tasks
  • Describe the basic function and method of operation for the main components (Transducer, Transmitter, Indicator, Controller…)
  • What is piping and instrumentation drawing (P&ID)
  • Differentiate feedback and feedforward control loops
  • Explain the basic implementation process for each types of control: Cascade, Split range , Batch, Ratio and Selective controls 

Who Should Attend: 

  • Instrument Technicians
  • Instrument Engineers
  • Electrical/Electro-Mechanical Engineers
  • Engaged in maintenance of process industries 

Learning Outcome:

Learn how process control is ensured in process industries & how the main instruments measure the key process variables.

Process Control & Instrumentation2020-06-30T13:48:39+05:00

AutoCAD Electrical Advanced

AutoCAD Electrical Advanced

A tool for the Electrical Design Engineers

Introduction

This course is designed for the users who require comprehensive skills on designing and reading electrical schematic and control diagrams. The hands-on course covered scheme analysis, drawing addressing, defines attributes and problem-solving techniques.

BSC, B-TECH, DAE, TTC Engineers and Draftsman are encouraged to attend this fast track training course.

Course Contents

  • AutoCAD Electrical Introduction and application details
  • Start-up and Installations
  • Drawings creation and saving
  • Explore Basic and editing commands
  • Dimensions and Scaling
  • Explore blocks and express tools
  • Creating Electrical Symbol’s and library
  • Group discussions of Electrical Symbols and its application details
  • IEC overview and standards details on electrical symbols and wiring diagrams
  • Attributes and data extraction
  • Type of drawings as per IEC standards.
  • Hands on Exercise and discussions on different schematics
  • Interacting Single line and power drawings
  • Case studies of different drawings and field applications
  • Drawings reading and analysis detail

About Instructor  

Expert in AutoCAD Electrical, Design & Consultation, Project Management, Protection and Control schemes, Rich experience in the Grid, industry and commercial side.

Course Duration

5 Days (Monday to Friday)

10:00am to 4:00pm

 
 
For Registration:

Jahanzeb Burki

042-35145791-5 / 0344 444 0677

jahanzeb.burki@tusdec.org.pk
facbook.com/NIDAPakistan
tusdec.org.pk/NIDA-Lahore

 

 

National Institute of Design and Analysis
Ministry of Industries & Production

LAHORE ●KARACHI ●QUETTA    ●PESHAWAR    ●SIALKOT

 

AutoCAD Electrical Advanced2020-05-07T14:22:27+05:00

Food Safety Management

Food Safety Management

Large number of food safety issues are being experienced by almost all the food organizations in our country. Food value chain approach is the need of time to provide to all the customers to fulfill their implied needs, which require the impeccable safer food supply system. This training course will provide deeper insights on how to implement an effective and robust Food Safety strategies in any organisation in the food production, supply and consumption chain. This training course will enable an organisation to minimize the risk of exposing itself to legal and financial risks as a result of failing to deliver safe and healthy food to its customers and/or end consumers.

Course Contents:

Day One: Introduction to and Basic Definitions of Food Safety Management Systems

  • Introduction to the ISO 22000:2005 Food Safety management system
  • The evolution of ISO 22000:2005 through the HACCP and Codex alimentarius correlation and principles
  • Guidelines and Regulations regarding food safety
  • Glossary used in Food Safety
  • Identification of CCPs (Critical Control Points) and CLs (Control Limits)

Day Two: Review of ISO 22000 Main Chapters

  • Food safety management system
  • Management responsibility
  • Resource management
  • Planning and realization of safe products
  • Validation, verification and improvement of the food safety management system

Day Three: Documentation Requirements for ISO 22000, Management Review, Human Resources

  • Detailed reference to documents with specific examples on the design and use of forms
  • The purpose of management reviews
  • Detailed reference to management review inputs and outputs
  • Human resources: Competence, awareness and training
  • Work environment

Day Four: Planning and Realization of Safe Products

  • PRPs (prerequisite programmes)
  • Preliminary steps to enable hazard analysis: Food safety team, Flow diagrams, process steps and control measures
  • Hazard analysis
  • Establishing the operational PRPs and the HACCP plan (CCPs and CLs) – Group exercise on the development of a HACCP plan in the context of attendees’ own organisations
  • Verification planning / Traceability system
  • Control of nonconformity: Corrective actions, Withdrawals

Day Five: Validation, Verification and Improvement of the Food Safety Management System

  • Validation of control measures
  • Control of monitoring and measuring
  • Food safety management system verification
  • Internal audits in the context of ISO 22000 – team exercise on an internal audit
  • Improvement: The need for Continual improvement, Updating the food safety management system
  • Review all points of seminar and notes for ISO 22000 – HACCP
  • Q&A and wrap-up session

Who Should Attend:

  • Quality Control personnel in food premises and food processing facilities
  • Hygiene inspectors acting on behalf of official Public Health Authorities, involved in the inspection of food premises and in the implementation and monitoring of food safety legislation
  • Food Safety Consultants
  • Food technologists and scientists who want to enrich their scientific knowledge
  • Potential food professionals and scientists who want to gain knowledge that will bring new job opportunities

Learning Outcome: 

By the end of this training course, participants will be able to:

  • Set up the HACCP team that has the knowledge and experience to develop and implement an effective HACCP system in his/her organisation
  • Perform the hazard analysis in order to determine the preventive measures necessary to reduce the risk within acceptable levels
  • Perform the categorization into Operational Prerequisite Programs (OPRPs) and Critical Control Points (CCPs)
  • Design and implement monitoring systems aiming at controlling and improving the food safety management system
  • Evaluation and improvement of logistics in accordance with the requirements of legislation and international food safety standards
Food Safety Management2020-05-07T14:22:27+05:00

Maintenance of Industrial Equipment

Maintenance of Industrial Equipment

In today’s industrial scenario huge losses/wastage occur in the manufacturing shop floor. This waste is due to operators, maintenance personal, process, tooling problems and non-availability of components in time etc. Other forms of waste includes idle machines, idle manpower, break down machine, rejected parts etc are all examples of waste.  In this situation, a revolutionary concept of preventive maintenance has been adopted in many industries across the world to address the above said problems. This course will teach advanced level techniques for maintenance regimes to engineers and maintenance personnel.

Course Contents:

  • Introduction of Maintenance Regimes
  • Types of Maintenance
  • Six Big Losses of Equipment’s
  • Maintenance as a business process
  • How scheduled maintenance can lock in waste and cost
  • Maintenance & Inspection philosophy of Static Equipment’s
  • Maintenance & Inspection philosophy of Rotary Equipment’s
  • Reviewing planned maintenance
  • Refining maintenance policies
  • Capturing learning from inspection work
  • Availability, Reliability and OEE
  • Costing, Budgeting of Maintenance Expenses
  • Maintenance Key Performance Indicators (KPIs) 

Instructor Profile:
The trainer has over 12 years of experience in the field of plant and machinery maintenance. He has worked in private sector, Government sector and in multinationals. He has executed many complex projects related to maintenance regimes in his career. He is a much sought after trainer in the field of Industrial Equipment Maintenance. 

Methodology:
This course will be delivered through lectures, multimedia presentations, case studies and activities.

Learning Outcome:
Participants will be able to understand how they can increase availability of plant machinery, reduce machine down time and increase productivity.

Maintenance of Industrial Equipment2020-05-07T14:22:27+05:00

Solar Thermal System

Solar Thermal System

Course Contents:

  • Functions and Operating Principles of Solar Thermal Collector
  • Solar Collectors and its Types
  • Solar Water Heating System
  • Storage vessels and primary circuits
  • Solar Controls
  • Collectors Positioning
  • Types of vessel
  • System Installation
  • Troubleshooting Solar Thermal System
  • Other Renewable Energies
  • Session on how to become an Entrepreneur in this field

Who Should Attend:

Engineers, diploma holders, engineering and diploma students, electrical supervisors, maintenance personnels and individuals who wants to enhance their skill in the field of Solar Systems.

Solar Thermal System2020-05-07T14:22:27+05:00