In today’s industrial scenario huge losses/wastage occur in the manufacturing shop floor. This waste is due to operators, maintenance personal, process, tooling problems and non-availability of components in time etc. Other forms of waste includes idle machines, idle manpower, break down machine, rejected parts etc are all examples of waste. In this situation, a revolutionary concept of TPM has been adopted in many industries across the world to address the above said problems. Total Productive Maintenance (TPM) is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. The goal of the TPM program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction.

Course coverage:

• Introduction to Total Productive Maintenance (TPM)
• TPM Goals and Objectives
• Types of Maintenance
• Six Big Losses of Equipment
• Pillars of Total Productive Maintenance
• Steps of Total Productive Maintenance
• TPM Problem Solving Tools (7QT)
• TPM Vs TQM Analysis
• Availability, Reliability and OEE
• Costing, Budgeting of Maintenance Expenses
• TPM Change Management Requirements
• A TPM Smart Tool (CMMS)
• Total Productive Maintenance Benefits

Participant Profile:
This course is designed for maintenance personnel involved in plant, machine, equipment (Electrical and Mechanical). The course will be very useful for trainees or professionals of any industry. Students and fresh graduates of mechanical and electrical may also apply.

Instructor Profile:
An experienced and highly qualified professional in plant and machinery maintenance from industry.

This course will be delivered through lectures, multimedia presentations, case studies and activities.

Learning Outcome:
Participants will be able to understand how they can increase availability of plant machinery, reduce cost, increase productivity and add profit to organization.